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HVAC School - For Techs, By Techs

WHY SQUARE FOOTAGE ≠ TONNAGE - Short #276

HVAC School - For Techs, By Techs

Bryan Orr

Careers, Business, Self-improvement, Education

4.91K Ratings

🗓️ 27 January 2026

⏱️ 13 minutes

🧾️ Download transcript

Summary

In this short podcast episode, Bryan dives a bit into equipment sizing rules of thumb and why square footage does NOT equal tonnage in today's world. Many rules of thumb exist in the industry, and one is a load calculation rule stating that you can size the HVAC for a house at 500 square feet per ton. 

Old houses are leaky and poorly insulated compared to new homes, which results in large energy loads but allows the homes to dry themselves out, as moisture could leak out before it could cause trouble indoors. Large loads and leaky envelopes made 500-600 square feet per ton a sensible rule. 

Homes built within the last few decades have a lot more insulation and are tighter, and they have smaller sensible heat loads. However, they're a lot more moisture-prone, especially when moisture can't escape via proper ventilation paths. The 500 square-foot rule of thumb overshoots the latent capacity and leads to short cycling due to oversized equipment. Enter ACCA Manual J, which presents a load calculation method that is very good, but it has barriers to entry; it is very rigorous, has a learning curve, and can be a hassle. One thing is clear, though: load management is key, especially latent load management.

At this time, we measure energy efficiency in terms of metrics like SEER, but the future is pointing to peak load management as the answer: getting the right power draw at the right moments instead of high general efficiency. Modernizing hot deck-cold deck systems with steady-state, constantly running systems might be the way to go, especially if we utilize energy storage and modern variable-speed technologies.

The new rule of thumb is to think like a building scientist and apply new tools to concepts that have stood the test of time. Low peak loads and steady-state operation are often the way to go with high latent loads in homes built to the most recent building codes and standards.

 

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Transcript

Click on a timestamp to play from that location

0:00.0

Hey, hey, this is the HVAC school podcast. I'm Brian, the podcast that helps you remember some things you might have forgotten along the way, as well as helps you remember some things. You forgot to know in the first place.

0:13.5

And this episode is YSquare footage does not equal tonnage. I know some of you are going to scoff at this altogether, but I think you might be surprised

0:21.9

of some of my takes.

0:23.7

Aren't you excited?

0:25.1

But before I get to that, we want to thank her great sponsors.

0:29.1

Carrier and Carrier.com?

0:31.1

Refrigeration technologies, and specifically Viper wipes, the all-purpose wipe that is really amazing what it can cut through.

0:40.4

Everything from Mastic to oil grease tar, grime, and it's nice on the hands.

0:45.8

Make them nice and soft when you're done.

0:47.5

So that way, you can go home and head out a dancing when you get back to the house.

0:54.4

Find out more at refrigetect.com slash viper dash wipes.

0:58.5

Refraggetech.com slash viper dash wipes.

1:03.5

Copeland and the White Rogers hot rod combo.

1:06.9

That's of course the 21d64C dash 843.

1:10.4

It's a two andin-one deal.

1:11.8

It comes with a universal 120-volt hot surface nitride igniter and universal flame sensor in one package.

1:21.1

Each part replaces over 150 OEM parts, so it's a great truck stock item.

1:25.8

It gives furnaces a fresh start when either the flame

1:28.5

sensor or the hot surface igniter fails. Flame sensor is super easy to customize for the perfect fit.

1:34.0

Just cut it and bend it to fit. And it comes with a sleeve protector to keep the surface clean

1:38.8

while you bend it. The 120 volt hot surface igniter is a replacement and can be worthwhile upgrade for your customers.

1:46.4

It's stronger and less likely to corrode than silicon carbide.

...

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