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The John Batchelor Show

S8 Ep659: 3. Facing Failure: The Slosh Problem and Financial Crisis Guest Eric Berger details the second and third Falcon 1 failures between 2007 and 2008. The second attempt reached space but failed to achieve orbit due to fuel "slosh" in the upper stage—a concern

The John Batchelor Show

John Batchelor

Arts, Books, News, Society & Culture

4.52.8K Ratings

🗓️ 29 March 2026

⏱️ 12 minutes

🧾️ Download transcript

Summary

3. Facing Failure: The Slosh Problem and Financial Crisis Guest Eric Berger details the second and third Falcon 1 failures between 2007 and 2008. The second attempt reached space but failed to achieve orbit due to fuel "slosh" in the upper stage—a concern the team had notoriously omitted from their top-ten list. The third flight failed when the first stage collided with the second stage after separation. These failures occurred as the global economy collapsed and Musk's personal funds dwindled. Facing bankruptcy, Musk rallied his demoralized staff, granting them only six weeks to prepare a final, do-or-die fourth launch attempt. (3)

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Transcript

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0:00.0

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0:35.0

I'm John Batchel. I'm with Eric Berger. Elon Musk and the desperate early days that launched SpaceX, his book Lift Off. It is now 2007, the spring again, March of 2007. We're back at Omalek Island. The crew is gathered again for the second flight. There are some details, however, we need to introduce.

0:57.7

Eric, before we set the rocket up and light the candle,

1:01.5

what is the slosh concern?

1:04.6

What are the baffles for the second stage?

1:07.2

So the idea is that as you go up in a rocket,

1:14.7

your fuel drains down, right? It's liquid oxygen,

1:20.8

it's kerosene, and, you know, the tank's empty, and you've got to sort of somehow manage it to make sure that the fuel keeps coming out, and it's, so you pressurize that space and sort of it comes down and it's less

1:30.8

of an issue with the first stage but when you get to the second stage you're in microgravity

1:36.7

so you don't have gravity pulling down on the rocket to pulling you know sort of pulling the fuel

1:42.5

down toward the engine and especially the second stage is also going sideways relative to the surface theory.

1:49.0

So one of the big debates they had at SpaceX before that second flight was on this second

1:56.1

stage, which takes off about two and a half or three minutes after launch, do you need some kind of mechanism there to help that fuel flow,

2:06.4

propellant flow toward the engine?

2:08.5

And that would have been evolved basically putting in slosh baffles.

2:13.8

Now, the challenge with that is the second stage is pretty delicate already because you don't want to have much mass because every pound you put on the second stage,

2:24.3

you're taking away from a pound you could put on a satellite or payload.

2:28.1

And so you want to maximize the amount of stuff you can carry to orbit.

2:31.6

So swash baffles are kind of like, it's almost like a ship in a bottle, like very delicate

...

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