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Forbes Daily Briefing

Tesla’s Manufacturing Hangover Is Steering Musk Into Robotics

Forbes Daily Briefing

Forbes

News, Careers, Business, Entrepreneurship

4.612 Ratings

🗓️ 10 January 2026

⏱️ 5 minutes

🧾️ Download transcript

Summary

The electric carmaker’s 6.7% global sales drop last year shows it used just 70% of its plant capacity — a level comparable to traditional auto rivals. Things could get worse in 2026.

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Transcript

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0:00.0

Here's your Forbes Daily Briefing for Saturday, January 10th.

0:05.0

Today on Forbes, Tesla's manufacturing hangover is steering Musk into robotics.

0:12.0

Since it began selling electric vehicles in 2008, Tesla has positioned itself as an unconventional carmaker compared to incumbents.

0:20.0

But after back-to-back annual sales

0:22.7

declines, the Elon Musk-led company looks an awful lot like a traditional auto brand in one key

0:28.7

aspect, underutilized auto plants. The Austin-based company this month said its global sales fell

0:36.5

6.7% last year, a second consecutive

0:39.7

annual decline, and that it built 1.65 million vehicles at plants in Shanghai, California,

0:46.9

Germany, and Texas, 119,000 fewer than in 2024. That meant Tesla used just 70% of the more than 2.35 million units of

0:57.4

annual production capacity the company lists for its plants, down from a high of 89% in 2021.

1:05.6

Mike Wall, an auto industry analyst for S&P, said, quote,

1:09.7

The average utilization rate running in North America, as an example, is about 69%,

1:15.6

so it looks like Tesla's at roughly around the same number.

1:18.6

The general threshold of what somebody would deem as healthy capacity, or maybe

1:22.6

optimal capacity utilization, would be somewhere in the neighborhood of 75% to 80%.

1:28.3

Just two years ago, Tesla was still planning new auto factories in Mexico and India

1:34.3

as Musk anticipated dramatically higher sales growth, led by the popularity of its Model Y and

1:39.9

Model 3 EVs.

1:42.3

But its failure to release new models, beyond the disappointing cyber truck,

1:46.4

intense competition in China, and blowback in the U.S. and Europe over Musk's right-wing

1:50.9

politics, have all impacted the brand. So it's hardly surprising its billionaire CEO is now

1:56.7

pinning Tesla's future on being a Robotaxyi, AI, and robotics powerhouse, businesses that

...

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